S. M. Engineers

Micro Cam is designed to study control the micro structure of Metals Alloys. This software is useful for inspection, quality control R D in various industries like Steel, Iron Casting, Aluminum, Copper, Light Heavy Metal forging, Fastener, Automobile many more where microstructure is to be analyzed for quality control. Easy User friendly menu for analysis. Step by Step easy procedural inbuilt modules, including Linear Measurement of Captured images and Report Generation.

• Acquire Images are taken from high resolution Twain Camera or CCD Analog Camera

Metallography Modules:

• Grain Size : With accordance to DIN, JIS, ASTME 112, ASTME 1382, with various methods like Manual Trace, Comparison Method, Single Grain measurement, ALA Interception method.
• Phase Percentage : Identify multiple phases within Micro structure. Also delineate phases from the histogram as per ASTM Standard E562 E1245.
• Layer Depth : To Measure depth or width of decarburisation / carborisation as per ASTM 1077 standard.
• Coating Thickness : This application rapidly measures the thickness or width of a coating at multiple positions along a sample as per ASTM B487 standard.

Nodularity in accordance to ASTM A247 MEASURE Nodularity as per ASTM 247 standard. The Nodules Flakes are separated on the basis of its shape and aspect radio.

• Porosity : With accordance to ASTM B276 , measurement of each pore is displayed
• Particle Measurement Density Count Classification : Identification of objects in an image, count them, obtain several features measurements. Objects identification by user or automatically. User defined classification on basis of size or intensity
• Reports : Report generation facility into MS Excel or Customized Form Built in for user.
• Other Measurement Filters Measurement on Captured Images : Facility to measure Angle, Length , Width, Radius, Perimeter, and Calibration
• Filters : Background subtraction and contrast enhancement of color or grayscale images Arithmetic image functions (Boolean Math; Add, AND, OR, XOR, DIFF, MIN, MAX, +, -, /, *, And Simple)
• Routine Filter : Invert, Brightness, Contrast, Hue, Saturation, Blur, Noise Remove, Emboss, Engrave, Gamma R, Gamma G, Gamma B, Yellow, Magenta, Cyan, Mosaic, Smooth, Desaturation, Pseudo Color, Colorize, Oilify, Despeckle, Posterize
• Special Filter and Karnels : High Boost, High Spatial, Low Pass Spatial, Ranking (Max, Med, Min), Point detection, Line detection, Homogeneity

• User defined program,
• User defined image enhancement grain detection functions ,
• User can save program as configuration for future use
• Automatically creates Grain Boundary structure ,
• Planimetric method ,
• Hayn Linear Intercept method ,
• Hillard/Abrams Circle Intercept method ,
• Manual grain analysis,
• Custom grain analysis functions,
• Supports grain editing/correction,
• ALA grain size (ASTM E930) analysis, Supports multiple samples
• Particle size analysis module
• User defined configurations with filter conditions
• Image enhancement functions for particle detection
• Analyze and detects particles based on defined configuration/filter
• Analyze particles for length, area, circularity/elongation/roundness, Ferret length/major axis, minor axis
• Can detect area, length, width, circularity/roundness/shape factor, ferret length, perimeter of various particles of different shapes like fibre, impurities on filter etc
• Can group particles identified into different buckets (user defined) by length, area, roundness, width, circularity etc
• Supports multiple samples
• Coating thickness measurement
• User defined configurations with filter conditions
• Image enhancement functions
• Automatically identifies coating boundary
• Gives MIN/ MAX/ AVG/ STD DEV of results
• Can measure thickness at user selected points, all points or at user selected intervals
• Supports multiple samples
• Porosity analysis module
• User defined image enhancement and filter functions
• User can save program as configuration
• User can switch to LIVE video to further analyze a feature through focus adjustment
• User can group selected features into different buckets based on size and shape
• Supports multiple samples
• Nodularity analysis module
• Inclusion Analysis module
• Phase Analysis module
• Flake Analysis module
• Dendrite Arm Spacing (for Al) Analysis module
• Decarburization Analysis module

RI STRUCTURE 5.0 : It is flexible and powerful software solution that enables you to acquire, measure And analyze your images. It can be used for processing both general lights Microscopy images and electronic microscopy images.

Features:

• Easy-to-follow interface.
• Automatically performed sequence of operations upon an image [routine] provides
• The needed data quickly and efficiently with a minimal level of effort and user Involvement. Additional methods of automatic analysis can be easily created.
• Simplicity of the routine’s creation makes it indispensable to investigators.

Pre-Configured Imaging Routines:

• Particle Size
• Phase Analysis 6
• Porosity
• Quantity Ratio
• Extended Focus
• Stitch
• Auto Measurements

Working with series of images corresponding to one experiment or specimen is Carried out within one electronic document. All current experiment information [Images, comments and measurements data] is saved as one file. It makes a Concluding data analysis convenient adn easy.

Software RI-Structure 5.0 has a lot of helpful tools:

• Quality enhancement
• Automated recognition of objects on current image
• Measurements [size, area, form, optical density and brightness parameters, Parameters of movement and changing of the parameters in a definite time etc.]
• Object classification library
• Statistics, graph plotting.
• Adjustable template for printing results. This feature allows you to integrate Images, sample information, analysis data, tables and graphs into one document Without leaving the analysis software.

Built-in image database is a useful tool both for information storage, search, Systematization and extracts made on specified criterion.

RI-Size 5.0 software is designed for image acquisition, annotation, enhancement, and measurements with statistical processing of the measure data. The series of images can be acquired, analyzed and saved within the same document.

RI-Size 5.0 Main Functions:

• B/w or color image acquisition with CCD / digital cameras (including 10, 12, 16 bit), scanner, open from files, paste from the clipboard.
• Ability to work with series of images and analysis results within one document. Convenient switching between images and data. Save series of images and data to the same document. Ability to display the images in different false color palettes.
• Image enhancement with filters.
• Image annotation (text, graphics), moving, copying, rotating of outlined image area, zooming in and out, exchanging of graphics between images.
• Automatic stitching of images.
• Ability to obtain a resultant sharp image from the series of images acquired with various focus depth.
• Manual measurements (linear, angle, radius, distance between two parallel lines, etc.), count objects. All measure data are displayed in the spreadsheets.
• Automatic measurement of the areas (objects) manually outlined.
• Statistical treatment of the measurement results, data export to MS Excel.
• Ability to create multi-page reports.
• Save and print images and analysis results.
• Built-in image database with easy-to-use and powerful filtering abilities can store images, analysis results (objects, measurements, comments) and supporting text information.
• VideoTesT-Size 5.0 has user-friendly interface, flexibility, and provides high speed of image processing.

RI Metal 1.0 software is designed for image acquisition, annotation, enhancement, and measurements with statistical processing of the measure data. The series of images can be acquired, analyzed and saved within the same document.

RI Metal 1.0Main Functions:

• Ability to work with multiple images from a single sample and analysis results base on the accumulated data from the sample. Minimum 30 images from a single sample
• Ability to analyze multiple samples of similar type for multiple images from each sample and analysis on the accumulated data from multiple sample and their multiple analysis. Minimum 6 samples.
• Ability to process images with size of 1024 x 980 pixel or higher.
• Built-in charts for GOST/ASTM standards to compare and justify the results from automatic analysis.
• Automatic data reporting (including material characteristics, images and analysis results)
• Built-in database
• Fast switching between different standards.
• Automatic measurement of analyzed area for individual and total analyzed area.
• Calibration of images and automatic overlay of calibration scale for all image size.

Grain size:

• Steel Grain size
• ASTM 1382, E 930
• ISO 643, DIN EN 180 643-2003
• Prior Austenite Grain Size, ASTM E 112, E 1382
• Non ferrous metals and Alloy grain size with above method

Non metallic inclusion (Nodules Flakes):

• Determination of inclusion types (Oxides, Sulphides, and Oxides-Sulphides)
• Estander of inclusion
• ASTM E 1245, E 45
• E 1122, ISO 4967, DIN 50602

Phase Analysis:

• Relative content of Ferrite/Pearlite
• Ferrite content in Austenite steel bar.
• Carbide inhomogenuity in alloyed tool steels.
• Length of Marstenstitic lenghts needles.

• For Measurement of Carbide Size
• Carbide Morphology Distribution As per SEP 1520 to determine Spheroidize structure, the Amount of perlite, Micro inclusions, Carbide network and Carbide streaks (bandings) in a given material.